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Pipeline Equipment: DanStar

The "DanStar" is a machine designed for the off shore pipeline industry. The "DanStar" is a single head orbital welding machine and can be used with F.C.A.W. and G.M.A.W. applications. The "DanStar" is easy to use, friendly and flexible design, which means short training time and familiarization. The "DanStar" is compact, lightweight, solid and robust. The "DanStar" has a high deposition rate and a low repair rate. The "DanStar" has the ability to weld all passes and processes with one system.

The "DanStar" comes with a user-friendly programming Unit Utilising RISC Multiprocessor Technology.

Further features are:

  • Proprietary Real-time OS
  • User friendly Remote pendant Control
  • Position dependant Real-time parameter Control
  • Wire feed speed
  • Orbital travel speed
  • Arc voltage

DanStar Technical Specs

The DanStar comes with the following features included:

  • Variable speed Tractor adjustable for the operating diameters
  • Wire feeder Unit
  • Oscillator Unit with, speed and dwell control
  • Motorised cross Seam and Height adjustment with manual intervention should that be required
  • All Electronic Controls on Board
  • Remote Control for all functions listed above.
  • A manually adjusted lead or drag head angle adjustment
  • Travel Band of a durable construction and low maintenance and which is easily installed on the Pipe
  • A Miller Power Source of 350 amp
  • Necessary Cables
  • 1-2 days training of the Contractors Technical Personnel or Welder Operators to be carried out at the Contractors facility or on Site. Further training is available at a minimal cost, if needed.
Application Pipe Sizes: 4” and up
Pipe Wall Thickness - unlimited
Band for welding on flat and curved surfaces
   
Oscillation Module (Linear)  
Oscillation Stroke Amplitude
 2” (51mm)
Oscillation Speed
 0-138” (350cm) /min
Oscillation Dwell
 0-5 sec
Cross Seam Adjustment
 2" (51mm)
   
Oscillation Module (Pendular)  
Oscillation Angular Stroke n/a
Oscillation Speed n/a
Oscillation Dwell n/a
Cross Seam Adjustment n/a
   
Torch Vertical Motion Module Stroke: 2” (51mm)
Speed: 1” (2.54cm) sec
   
Tractor Module Speed Capability: welding speed 0-75” (0-2m)/min
Travel Direction:uphill/downhill
   
Wire Wire Diameter: 0.023“ to 1/8“ (0.6 to 3.2 mm)
Wire Feed Speed:50-780ipm (1.3-19.8 m/min)
Wire Spool Size: typ. 33lbs (15Kg) max. 60lbs (27Kg)
   
Gas-Cooled Torch Amperage Capability: 450A
Max Length: 15’ (4.5m)
   
Cable Length Wire Feeder on Head – n/a
Push-Pull – n/a
Standalone Wire Feeder – 100’ (30m)
   
Torch Adjustment Capacity Torch Lead/Lag Adjustment: 30deg
Torch Tilt Adjustment: optional
Angle Bracket (Optional): optional
Use With MILLER XMT350 and S70 wire Feeder
 


Power Products Sales and Service, Inc.


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